APPLICATIONAEROSPACE

Velo3D and Launcher Expand High-Performance Liquid Rocket Engine Component-Manufacturing Collaboration

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Above: Launcher’s orbiter propellant tank printed out of inconel using their first Velo3D sapphire printer/Image Source:

The partnership between Velo3D Inc., a leader in additive manufacturing (AM) for high-value metal parts, and Launcher, a developer of high-performance rockets for small satellites, is proving out the value of 3D printing for delivering these satellites to orbit cost-effectively and with destination-orbit flexibility. Launcher purchased a Velo3D metal additive manufacturing solution to print Inconel parts in April 2021 and has recently added a second one that prints Titanium.

Following successful testing at NASA’s Stennis Space Center of Launcher’s liquid oxygen (LOX) turbopump for its high performance closed cycle liquid rocket engine, Launcher is now working with Velo3D to 3D print its fuel pump, flight turbine housing parts, and Orbiter pressure vessels—the latter to be manufactured with the second Velo3D Sapphire® metal AM system.  

“Velo3D really delivered on our turbopump, including its 3D-printed rotating impeller, all of which functioned perfectly the very first time at 30,000 rpm, using the first prototype,” said Max Haot, founder & CEO of Launcher.  

metal AM System
Above: The Sapphire Metal AM System/Image Source: Velo3D

“Rocket engine turbopump parts typically require casting, forging and welding. Tooling required for these processes increases the cost of development and reduces flexibility between design iterations. The ability to 3D print our turbopump—including rotating Inconel shrouded impellers, thanks to Velo3D’s zero-degree technology makes it possible now at a lower cost and increased innovation through iteration between each prototype.”

Founded in 2017, Launcher is an emerging-technology company dedicated to developing efficient rockets that can deliver small satellites to orbit. Their “Launcher Light” rocket will carry payloads of up to 150 kgs (330 lbs) to low-earth orbit, using a single E-2 engine. A first launch is scheduled for 2024.

One of the company’s strategies is to use additive manufacturing in as many rocket components as possible. While Launcher’s new advanced manufacturing facility in Los Angeles will include a wide variety of in-house capabilities, the company also plans to take advantage of Velo3D’s contract manufacturing partners like Stratasys Direct Manufacturing when scaling up production, particularly for AM.      

“We’re very excited about working with innovative companies like Launcher,” said Benny Buller, founder and CEO of Velo3D. “Not only have they already proven out the value and experienced the quality of advanced metal AM through current projects, they understand the potential that this technology holds for expanding the success of their out-of-this-world enterprise.”

In March, Velo3D announced plans to merge with JAWS Spitfire Acquisition Corporation (NYSE: SPFR) and become a public company.


About Manufactur3D Magazine: Manufactur3D is an online magazine on 3D Printing. Visit our Global News page for more updates on Global 3D Printing News. To stay up-to-date about the latest happenings in the 3D printing world, like us on Facebook or follow us on LinkedIn and Twitter.

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Manufactur3D is an Indian Online 3D Printing Media Platform that reports on the latest news, insights and analysis from the Indian and the Global 3D Printing Industry.
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