Carbon, Inc., a pioneer in high-volume custom manufacturing, announced that it has successfully 3D printed a million dental parts using Keystone’s trusted materials on Carbon’s advanced 3D printers. This achievement demonstrates the strength of Carbon’s collaboration with Keystone Industries, two industry leaders who continue to push the boundaries of what is possible in digital dentistry.
Carbon and Keystone Industries formed a partnership with a common goal: to transform dental manufacturing by combining cutting-edge technology and world-class materials. This vision became a reality with the introduction of KeySplint Soft Clear, a ground-breaking material that provides advanced comfort, durability, and aesthetics to dental appliances. KeySplint Soft Clear is optimised for Carbon’s Digital Light Synthesis™ (DLS™) technology, allowing dental labs to produce high-quality, patient-specific parts quickly and accurately.
Expanding Possibilities with Keystone Materials
As the partnership has developed, the range of Keystone materials validated for use with Carbon printers has expanded, providing dental labs with a comprehensive suite of solutions to meet various clinical needs.
- KeySplint® Soft Clear: For nightguards, provides exceptional comfort and flexibility.
- KeySplint Hard is a durable option for rigid nightguards.
- KeyGuide™ offers precise and clear surgical guides.
- KeyDenture Try-In™ ensures an optimal fit for removable dentures prior to final fabrication.
- KeyMask®: For gingival masks in dental restorations, providing a lifelike simulation of gum tissue
- KeyGuard: A strong material for 3D printed sportsguards that provides protection and durability.
Keystone’s materials, combined with Carbon’s DLS™ technology, help dental labs deliver custom, high-quality parts to clinicians with demanding standards.
3D Printing a Million Dental Parts
Carbon’s robust technology demonstrates its ability to deliver at scale, as over a million dental parts were printed in 314,000 hours using 11,200 litres of Keystone materials. This milestone demonstrates Carbon’s dedication to quality, dependability, and innovation. Unlike traditional 3D printing companies, Carbon is redefining what it means to manufacture dental products in large quantities. Carbon’s DLS™ technology and validated materials, including Keystone, enable dental labs to produce custom parts more quickly, efficiently, and precisely than ever before.
“Reaching this milestone is a significant achievement for our partnership with Keystone and a clear indicator of the direction in which dental manufacturing is headed. We are not just a 3D printing company; we are pioneering a new era of high-volume custom manufacturing to meet the demands of today’s dental industry.”
Phil DeSimone, CEO and Co-Founder of Carbon
Since the introduction of KeySplint Soft Clear, Carbon and Keystone’s relationship has only grown stronger. Together, the two companies have continued to innovate, creating new materials and processes that enable dental labs to meet the changing needs of both clinicians and patients. This collaboration has been instrumental in advancing 3D printing and high-volume manufacturing.
Carbon and Keystone remain committed to driving innovation in the oral healthcare industry. Carbon’s DLS™ technology is being improved to expand available materials and enhance its capabilities, indicating a promising future for digital dentistry. The collaboration is set to deliver even more advanced solutions, giving dental labs worldwide the tools they need to stay ahead in a competitive market.
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